High Pressure Grinding Roller Market Research, 2031
The Global High Pressure Grinding Roller Market size was valued at $399 million in 2021, and is projected to reach $701.1 million by 2031, growing at a CAGR of 5.8% from 2022 to 2031.
High pressure grinding roller is used for size reduction of ores, minerals and rocks. It compresses the feed material between two rotating rollers, one of which floats and other one remains in a fixed position. HPGR is mainly used in pellet feed to increase the specific surface area of the particles, to allow for strong pellets. This is in contrast to normal comminution applications, where size reduction is the main purpose. In pellet feed application, HPGR competes with dry ball mills, which consume more energy. HPGRs are commonly used in cement, ore and mineral processing industry.
Increase in demand for low emission and high efficiency grinding solutions is expected to drive the high-pressure grinding roller market growth. Moreover, decline in ore grades provides growth opportunity in the market. In addition, the high-pressure grinding roll can reduce breakage size from 10-20mm down to 3mm or below, in comparison with conventional crushing and grinding equipment, thus leading to less energy consumption for grinding process. The minerals crushed by high pressure grinding roll have large quantities of microcracks along the grain boundary. These microcracks enable better adoption on mineral surface which translates to good permeability in the leaching process of difficult-to-treat ores. All such factors are expected to provide lucrative growth opportunities in the high pressure grinding roller market forecast period.
Increase in industrialization and manufacturing industries in developing economies such as China, India, and the U.S. has led to increase in cement and ore & mineral processing plants, which is expected to boost development of the high-pressure grinding roller market. For instance, in July 2022, National Cement Co's Ragland cement opened new cement plant in Alabama, U.S. The new Ragland kiln line will increase the capacity of the existing plant, improve the thermal and electrical efficiency and will allow for the introduction of a new low-carbon cement to customers in the southeast. This trend is expected to drive the growth of the market.
On the basis of type, the non-ferrous material processing segment registered highest revenue in 2021. High pressure grinding rolls has been leading the way for the use of HPGR in the non-ferrous metals mining industry. In comminution circuits of the cement and diamond industry, HPGR has become a standard grinding tool. HPGR offers operational features such as low wear, high availability, push button control for fineness of grind and throughput, compact size, proven technology and performance guarantees is anticipated to become pivotal for plant optimization and expansion.
On the basis of application, the diamond liberation segment held highest revenue share in 2021. The introduction of autogenous grinding roller for diamond liberation has allowed for the improved recovery of large diamonds without significant damage. This allows for decreases in the unit processes required and therefore the simplification of the overall plant thereby reducing both capital expenditure and operating costs.
COVID-19 rapidly spread across various countries and regions in 2019, causing an enormous impact on the lives of people and the overall community. It began as a human health condition and has now become a significant threat to global trade, economy, and finance. The COVID-19 pandemic halted production of many products in the high-pressure grinding roller market, owing to lockdowns. Furthermore, the number of COVID-19 cases is expected to reduce in the future with the introduction of the vaccine for COVID-19 on the market. This has led to the reopening of high-pressure grinding roller companies at their full-scale capacities. This is expected to help the market recover by the end of 2022. After COVID-19 infection cases begin to decline, high pressure grinding roller manufacturers must focus on protecting their staff, operations, and supply networks to respond to urgent emergencies and establish new methods of working.
Asia-Pacific dominated the market in 2021, accounting for the highest high pressure grinding roller market share, and is anticipated to maintain this trend throughout the forecast period. This is attributed due to increase in cement and ore & minerals processing industries in countries such as India, China and Japan. For instance, in September 2021, Metso Outotec announced that it will deliver several energy-efficient stirred mills to a greenfield iron ore processing plant in Liaoning Province, north-eastern China, marking one of its “Planet Positive” mineral processing orders. Moreover, increase in government investment in infrastructure development accelerates the high pressure grinding roller market growth in the region. All such factors are expected to drive the high-pressure grinding roller market growth in Asia-Pacific during the forecast period.
The high pressure grinding roller market is segmented into Type, Application and End User Industry. On the basis of type, the market is categorized into ferrous material processing and non-ferrous material processing. On the basis of application, it is fragmented into diamond liberation, base metal liberation, precious metal beneficiation, and pellet feed preparation. On the basis of end user industry, it is categorized into cement and ore & mineral processing. On the basis of region, the market is analyzed across North America, Europe, Asia-Pacific, and LAMEA.
Competition Analysis
Key companies profiled in the high pressure grinding roller industry report include ABB, ABBA Roller, AGICO Cement International Engineering Co., Ltd., Cast Steel Products, Chengdu Leejun Industrial Co., Ltd., CITIC Limited, FLSmidth & Co. A/S, Hosokawa Micron Powder Systems, KHD Humboldt Wedag International AG, Maschinenfabrik Köppern GmbH & Co. KG, Metso Outotec Corporation, Schenck Process Holding GmbH, Sinosteel New Materials Co., Ltd., TAKRAF GmbH, Thyssenkrupp AG, Weir Group PLC, and Zenith Mining & Construction Machinery Co. Ltd.
Key Benefits For Stakeholders
- This report provides a quantitative analysis of the market segments, current trends, estimations, and dynamics of the high pressure grinding roller market analysis from 2021 to 2031 to identify the prevailing high pressure grinding roller market opportunities.
- The market research is offered along with information related to key drivers, restraints, and opportunities.
- Porter's five forces analysis highlights the potency of buyers and suppliers to enable stakeholders make profit-oriented business decisions and strengthen their supplier-buyer network.
- In-depth analysis of the high pressure grinding roller market segmentation assists to determine the prevailing market opportunities.
- Major countries in each region are mapped according to their revenue contribution to the global market.
- Market player positioning facilitates benchmarking and provides a clear understanding of the present position of the market players.
- The report includes the analysis of the regional as well as global high pressure grinding roller market trends, key players, market segments, application areas, and market growth strategies.
High Pressure Grinding Roller Market Report Highlights
| Aspects | Details |
 Market Size By 2031 | USD 701.1 million |
 Growth Rate | CAGR of 5.8% |
 Forecast period | 2021 - 2031 |
 Report Pages | 275 |
 By Type |
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 By Application |
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 By End User Industry |
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 By Region |
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 Key Market Players | Takraf, Koppern GmbH & Co, FLSmidth & Co, Mining and Construction Machinery Co. Ltd, Citic Heavy Industries, Metso, SGS S.A., Polysius AG, Sunkaier, Zenith Mining and Construction, KHD Wedag Humboldt International AG, ThyssenKrupp, ZME Mining and Construction Machinery Co. Ltd., Weir Group, Outotec Oyj, ABB Ltd, AGICO |
Analyst Review
The high-pressure grinding roller market is mainly driven by increase in demand for high efficiency and low emission grinding solution in cement and ore & mineral processing industries. In addition, declining ore grades is another factor that drives growth of the high-pressure grinding roller market. Moreover, ore & mineral processing segment registered highest revenue in 2021. High pressure roll grinding is normally used as super fine crushing process which can be as the third or fourth stage of a crushing process, can be further used in the semi-autogenous grinding process for hard rocks. However, high capital costs and frequent maintenance limit the growth of the high-pressure grinding roller market thus, acting as restraints for the market growth.
Major companies in the market have adopted strategies such as business expansion, product launch, acquisition and partnership to offer better products and services to customers in the high-pressure grinding roller market. In August 2020, ThyssenKrupp announced the launch of the HPGR Pro, a high-pressure grinding roll for raw materials processing. It offered up to 20% more efficiency, 15% lower energy consumption and 30% longer-lasting rollers. The new HPGR can be used in cement and ore & mineral processing industries. Such factors are anticipated to drive the high-pressure grinding roller market growth during the forecast period.
The global High-pressure grinding roller market size was valued at $3,98,950.2 thousand in 2021.
The global High-pressure grinding roller market size is projected to reach $7,01,091.3 thousand by 2031.
On the basis of end user industry, the high-pressure grinding roller market is divided into cement and ore & mineral processing.
The product launch is key growth strategy of High Pressure Grinding Roller industry players.
Surge in demand for high efficiency and low emission grinding solutions and high demand for ore and mineral processing plants are the upcoming trends of High Pressure Grinding Roller Market in the world.
The diamond liberation segment is the leading application of High Pressure Grinding Roller Market.
Asia-Pacific is the largest regional market for High Pressure Grinding Roller.
The company profile has been selected on factors such as geographical presence, market dominance (in terms of revenue and volume sales), various strategies and recent developments.
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