Volume Insights on Industrial Controls Sector
The global Industrial Controls sector Volume Projection was valued at 150.5 million units in 2024 and is projected to reach 237.8 million units by 2034, registering a CAGR of 4.9% from 2025 to 2034.
Volume Insights Strategic Overview
Allied Market Research announces the release of its comprehensive analysis of the global number of Industrial Controls. Industrial controls are critical in streamlining manufacturing processes, improving operational efficiency, and ensuring workplace safety. These systems integrate supervisory control, automation, and real-time monitoring to enhance productivity in various industrial applications.
The Industrial Controls sector is experiencing significant volume growth, driven by advancements in automation, efficiency, and smart control systems. The rising adoption of Industry 4.0 technologies, IoT integration, and AI-driven automation has accelerated demand across various industries.
In addition, the growing emphasis on real-time monitoring, predictive maintenance, and energy-efficient industrial solutions has led to continuous innovations in industrial control technologies. These trends align with the market's shift toward smart factories, cloud-based SCADA systems, and connected industrial ecosystems, ensuring improved operational efficiency and sustainability.
The moderate growth in the adoption of Programmable Logic Controllers (PLCs) in industrial controls is attributed to the increasing automation, demand for precision control, and the integration of IoT and AI technologies, and growth in oil & gas, power generation, automotive, and food & beverage industries is increasing demand for PLC-based control solutions. The global volume of Programmable Logic Controllers (PLCs) in industrial controls is expected to grow from 66.1 million units in 2024 to 115.2 million units by 2034, registering a CAGR of 5.9% over the forecast period. This expansion is supported by Increasing Smart Factory Adoption, and the integration of AI-powered analytics and edge computing capabilities in PLCs is improving operational efficiency, enabling predictive maintenance and reducing downtime.
Regional Industrial Controls Sector Volume Growth
Asia-Pacific dominates the Industrial Controls sector sales with 45.91% share in 2024 and a 5.7% CAGR, while North America, Europe, and LAMEA show strong growth at 3.5%, 5.0%, and 4.3% CAGR respectively, fueled by increasing demand for energy-efficient solutions, IoT integration, regulatory compliance, and expanding investments in industrial automation across key sectors like automotive, oil & gas, and power generation.
The regional analysis highlights significant variations in adoption trends and field potential across the globe. Asia-Pacific leads the Industrial Controls sector volume share, contributing over 45.91% of the total installations in 2024 and expected to grow at a CAGR of 5.7%, driven by rapid industrialization, increasing automation in manufacturing, strong government support for smart factories, and rising investments in IoT and AI-driven control systems. North America, led by countries such as U.S., Canada, and Mexico, is projected to maintain steady growth at a 3.5% CAGR, fueled by the adoption of Industry 4.0, increasing demand for energy-efficient industrial solutions, rising investments in cybersecurity for automation systems. Europe, with key players such as the UK, Germany, France, and other countries, is expected to grow at a 5.0% CAGR, supported by increasing adoption of smart manufacturing, stringent regulatory frameworks for industrial automation. Meanwhile, LAMEA offers significant growth opportunities with a 4.3% CAGR, fueled by increasing foreign direct investments (FDI) in manufacturing and infrastructure, and growing demand for automation in oil & gas, mining, and energy sectors in regions such as the Middle East and Africa.
Industrial Controls Sector Volume Growth, By Region, 2024-2034 (Million Units)
Region | 2024 | 2028 | 2034 | CAGR (2025–2034) |
North America | 39.4 | 43.1 | 54.5 | 3.5% |
Europe | 27.7 | 31.6 | 44 | 5.0% |
Asia-Pacific | 69.1 | 81.9 | 117.9 | 5.7% |
LAMEA | 14.3 | 16 | 21.4 | 4.3% |
Total | 150.5 | 172.6 | 237.8 | 4.9% |
Source: AMR Analysis
Industrial Controls Country Sector Sales
China and Rest of Asia-Pacific lead the Industrial Controls sector volume forecast, projected to reach 31.3 million units and 21.3 million units by 2034 at 5.1% and 5.3% CAGR respectively, while Japan (6.5% CAGR) and India (8.4% CAGR) emerge as high-growth regions driven by rapid industrial automation, increasing adoption of smart manufacturing technologies, strong government initiatives supporting Industry 4.0.
The report identifies the China and Japan as the largest contributors to the Industrial Controls ecosystem in terms of market volume, technological advancements, and industrial automation adoption. China dominates due to strong government initiatives, rapid digital transformation, and extensive investments in smart manufacturing and AI-driven control systems, is projected to reach 50.4 million units by 2034, achieving a CAGR of 5.1%. Rest of Asia-Pacific, on the other hand, remains a critical player in the Asia-Pacific region, growing at a steady 5.3% CAGR and accounting for 35 million units by 2034.
Major areas such as Japan and India are expected to drive significant growth due to their rapid industrial automation, strong government initiatives supporting smart manufacturing, and increasing investments in AI-driven and IoT-integrated control systems. Japan's growth is fueled by advancements in robotics, stringent quality standards, and a highly developed manufacturing sector. India, representing the Asia-Pacific region, is projected to grow at a CAGR of 8.4%, supported by rising industrialization, Make in India initiatives, growing FDI in manufacturing, and increasing adoption of energy-efficient automation solutions across industries like automotive, electronics, and power generation.
Industrial Controls Sector Volume Share, By Country, 2024-2034 (Million Units)
Country | 2024 | 2028 | 2034 | CAGR (2025-2034) |
China | 31.3 | 36.2 | 50.4 | 5.1% |
India | 4.3 | 5.7 | 9.3 | 8.4% |
Latin America | 5.7 | 6.2 | 7.9 | 3.4% |
Japan | 6.6 | 8.1 | 12.0 | 6.5% |
U.S. | 30.9 | 33.6 | 42.4 | 3.4% |
Germany | 7.0 | 8.8 | 13.5 | 7.0% |
Source: AMR Analysis
Industrial Controls Sector Volume Trends
The report also highlights the growing role of sustainable and energy-efficient Industrial Controls in addressing the need for eco-friendly and advanced automation solutions across industries. With increasing government regulations promoting energy efficiency, carbon footprint reduction, and smart manufacturing, the shift toward AI-driven, IoT-integrated, and energy-efficient control systems is expected to accelerate in the coming years. This trend is encouraging manufacturers to innovate and develop smarter, more efficient control solutions that enhance industrial performance while minimizing energy consumption.
Moreover, technological advancements such as AI-driven automation, smart sensor integration, real-time data analytics, and predictive maintenance capabilities are significantly influencing the Industrial Controls domain. The incorporation of intelligent control technologies allows for seamless operation, enhanced system reliability, improved cybersecurity, and reduced energy consumption, contributing to increased operational efficiency across industries. These innovations are expected to drive demand for next-generation Industrial Controls that align with broader trends in Industry 4.0, digital transformation, and sustainable manufacturing.
Furthermore, the study discusses the potential impact of urbanization, infrastructure expansion, and evolving industrial needs on the adoption of advanced control systems. With rising demand for automated production lines, smart factories, and energy-efficient industrial solutions, industries are increasingly integrating Industrial Controls to enhance process efficiency, regulatory compliance, and overall system safety. Their ability to support autonomous industrial operations, predictive maintenance, and seamless connectivity makes them a key component in the transition toward smart, interconnected, and sustainable industries.
Industrial Controls stakeholders should use the report’s insights to grab new opportunities and plans.
About Allied Market Research
Allied Market Research is a full-service research and business consulting firm, that provides actionable insights and strategic recommendations to help clients make informed decisions and achieve sustainable growth. For more inquiries, please visit alliedmarketresearch.com
About Allied Market Research
Allied Market Research is a full-service market research and business consulting firm, which provides actionable insights and strategic recommendations to help clients make informed decisions and achieve sustainable growth. For more inquiries, please visit alliedmarketresearch.com
